Technical

TECHNICAL

Engineering disciplines include: civil, electrical, mechanical, piping and structural engineering; as well as advanced specialties such as simulation, enterprise integration, integrated automation processes and interactive 3D and 4D modeling.

Forus collaborates with client counterparts to develop comprehensive services that may include engineering, procurement, fabrication, construction, maintenance and project management. From the earliest stages of project design, we involve the construction and commissioning teams to provide capital and schedule efficiencies.

  • Advanced Process Modeling

  • Construction-Driven Execution

  • Design Capabilities

  • Design Reviews

  • Engineering Capabilities

  • Front-End Engineering & Design (FEED) Capabilities

  • Project Management

  • Technologies

  • Value Engineering

DESIGN

FORUS is specialized in providing providing Steel Plant & Equipment, In-house design & engineering services of complete mechanical design for Tank & Apparatus Construction, Pressure Tank- & Equipment, Atmospheric Tanks, Vacuum Tanks, Dryers, Chimneys, Converters, Reactors, Steam Heaters, Ovens, Cyclones, Silos & Bunkers, Boilers, Vaporizers, Mixers, Catalysts, Separators, Sieves, Elevators, Conveyors (Belt, Screw, Chain, Bucket, Roller, Pallet), Steel Pipelines & Channels, Overflow Tanks, Machine Chassis Manufacturing, Suction Hoods, Process Equipment, Storage Equipment, Heat Exchanger, Conveyors, Pulper Rotor, Big bag Unloading Unit, Big bag Cutter Blades, Resin Filter, Shredder Knife, Positional, Press, Cylinder Bench, Heat Exchangers and Condensers.

Our services comprise of front-end engineering design (FEED), basic design, layouts, P&IDs, detail design, fabrication detailing etc. by implementing the latest codes & project specification.

Major design standards under practice are;

  • ASME (Section I, Section VIII Div. 1 & 2, ASME PVHO-1, ASME B31.1 and ASME B31.3)

  • API650 & API620,

  • TEMA, EN13445, EN14015, EN13385

  • BS, CEMA, AD Merkblatt

Software’s:

  • PV-Elite

  • Compress

  • Visual Vessel Design (VVD)

  • AME Tank

  • STAAD-Pro

  • ANSYS

  • Solid Works

  • Custom Design Sheets

FORUS's own technical office, design and structural plans are drawn up and production documents for production and assembly are created.

The Software Programs Used Are:

  • TEKLA Structures (Building Construction, Steel Bridge Construction)

  • Advance Steel Construction (Steel Bridge Construction)

  • AutoCAD (Facade Planning)

  • Rstab (Structural Engineering)

  • RFEM (Bridge Structures)

In cooperation with recognized institutes, we carry out tests, including the necessary test setups (sound and fire protection), if required.

In our projects, experienced specialists work hand in hand on an interdisciplinary basis and are always available as competent contact persons.

FORUS is already able to meet a large part of the requirements that will be indispensable in the context of BIM projects (Building Information Modelling) in the future.

Here we see the greatest potential for steel construction in the area of Industry 4.0.

In our halls we manufacture steel constructions according to DIN EN 1090 to EXC 1-4 for load-bearing components. Furthermore, we meet the welding quality requirements according to DIN EN 1090 and DIN EN ISO 3834.

Our experienced welders receive regular training. The self-monitoring of our production is decisive for the quality and a central part of our production and assembly.

QUALITY CONTROL DOCUMENTS:

Integrated QS Management System

Own Production Monitoring Including Corrosion Protection

Own Qualified NDT Staff (MT, UT, VT, PT, Level 2)

Continuous EDP-Supported Tracing

We supply below listed quality control documents:

  • ITP (Inspection Test Plan)

  • WPS (Welding Procedure Specification)

  • PQR (Procedure Qualification Record)

  • WPQ (Welder Performance Qualification)

  • Non-destructive testing’s (VT, PT, MT, UT, RT, Boroscope, Delta Ferrite Test, Dry Film Thickness Measurement, Ultrasonic Material Thickness Measurement)

  • Destructive testing’s (Tensile Test, Bend Test, Hardness Test, Macrostructure Examination, Microstructure Examination, Chemical Analysis Test)

  • Measurement controls (Total station, Nivo, Teodolite)

The quality equipment’s we use are operated by FORUS certified staff and calibrated as per EN 17025 by accredited labs.  

FORUS is professional on below listed codes and Standards:

  • ASME CODE Section I, ASME CODE Section VIII. Division 1-2

  • ASME CODE B 31.1, ASME CODE B 31.3

  • ASME CODE Section II, V, IX

  • AD 2000 - Merkblatt

  • EN 13445

  • API 650, API 620

  • API 5 L

  • TRD 200

  • AWS D1.1, AWS D1.5

  • EN 1090-1, EN 1090-2

  • BS - PD 5500

  • PED - 9723/EC, PED - 87/404/EEC